6.6. Resource Usage

This section provides reference data for resource usage, covering program and data memory and CPU usage.

Please note: Resource usage is dependent on a number of factors, and may be different than the data shown below. These factors include:

  • Compiler version

  • Compiler optimization levels

  • Compiler flags

  • Settings in motorBench® Development Suite

  • Settings in MCC

  • MCAF parameter values

6.6.1. Test case

In each case described below, MCAF firmware packages were used with their default settings and the AN1292 PLL estimator selected, for the Nidec Hurst DMA0204024B101 motor used with the dsPICDEM® MCLV‑2 Development Board. The source code was built using XC16 with -O1 and -O2 compilation levels for the dsPIC33EP256MC506, and with MCAF_TEST_PROFILING and MCAF_TEST_HARNESS enabled.

6.6.1.1. Program and data memory

Resource usage statistics for program and data memory were derived from the map file.

6.6.1.2. CPU usage

CPU usage was determined with variants of MCAF modified to transmit CPU cycle count data via the UART, at various points in the motor control ISR, for a 20 kHz PWM ISR, using the dsPIC33EP256MC506 running at 70 MIPS, and dsPIC33CK256MP508 running at 100 MIPS.

CPU cycle count was measured over approximately 4 seconds, with the motor starting up, running, and slowing to a stop. The resulting time inside the motor control ISR was sorted from low to high, with the worst-case and 99.9% percentile computed. For example, 4 seconds of data at 20 kHz represents 80,000 data points, so the 99.9% percentile represents the 80th-highest sample of CPU usage. This represents conservative estimates of CPU usage for estimating remaining CPU capacity in aggregate over time, and exclude timing spikes which may occur when long execution paths coincide in the same ISR cycle. The worst-case CPU usage should be used to determine that the ISR does not overrun available time limits. Variation in CPU time is due to a number of factors, including:

  • Branches (if statements) may take alternate and unequal execution paths

  • Some algorithms run at submultiples of the ISR, so for example the PLL position estimator has a portion of code that runs once every 8 ISR cycles

  • During different states of the state machine, different parts of the code are enabled or disabled

Main loop CPU usage was not profiled but is minimal (estimated at < 0.1 MIPS); not much code runs in the main loop.

6.6.2. Usage statistics for MCAF R3

Statistic

MCAF R3, XC16 1.35 -O1

MCAF R3, XC16 1.35 -O2

Program memory (bytes)

Excluding X2Cscope

20367

21744

X2Cscope module

12831

12831

Total

33198

34575

Data memory (bytes)

Excluding X2Cscope

1342

1340

X2Cscope module

5466

5466

Total

6808

6806

CPU ISR usage (% at 70 MIPS, 20 kHz ISR)

Worst-case

64.1%

62.9%

99.9% percentile

63.8%

62.6%

6.6.3. Usage statistics for MCAF R4

Statistic

MCAF R4, XC16 1.36b -O1

MCAF R4, XC16 1.36b -O2

Program memory (bytes)

Excluding X2Cscope

17556

18150

X2Cscope module

12831

12753

Total

30309

30903

Data memory (bytes)

Excluding X2Cscope

1402

1402

X2Cscope module

5448

5448

Total

6850

6850

CPU ISR usage (% at 70 MIPS, 20 kHz ISR)

Worst-case

58.9%

58.1%

99.9% percentile

58.9%

58.1%

6.6.4. Usage statistics for MCAF R5

Statistic

MCAF R5, XC16 1.41 -O1

MCAF R5, XC16 1.41 -O2

Program memory (bytes)

Excluding X2Cscope

17334

18783

X2Cscope module

11709

11709

Total

29043

30492

Data memory (bytes)

Excluding X2Cscope

1528

1580

X2Cscope module

5186

5186

Total

6714

6766

CPU ISR usage (% at 70 MIPS, 20 kHz ISR)

Worst-case

58.3%

57.6%

99.9% percentile

57.8%

57.0%

6.6.5. Usage statistics for MCAF R6

dsPIC33EP256MC506

Statistic

MCAF R6, XC16 1.60 -O1

MCAF R6, XC16 1.60 -O2

Program memory (bytes)

Excluding X2Cscope

17376

18219

X2Cscope module

11709

11709

Total

29916

30885

Data memory (bytes)

Excluding X2Cscope

1672

1672

X2Cscope module

5186

5186

Total

6858

6858

CPU ISR usage (approximate number of cycles, and percentage at 70 MIPS, 20 kHz ISR)

Worst-case

2330 (66.5%)

2280 (65.2%)

99.9% percentile

2300 (65.8%)

2260 (64.6%)

dsPIC33CK256MP508

Statistic

MCAF R6, XC16 1.60 -O1

MCAF R6, XC16 1.60 -O2

Program memory (bytes)

Excluding X2Cscope

17442

18210

X2Cscope module

11625

11625

Total

29067

29835

Data memory (bytes)

Excluding X2Cscope

1672

1672

X2Cscope module

5186

5186

Total

6858

6858

CPU ISR usage (approximate number of cycles, and percentage at 100 MIPS, 20 kHz ISR)

Worst-case

2286 (45.7%)

2247 (44.9%)

99.9% percentile

2272 (45.4%)

2226 (44.5%)

Algorithm options and variants — these represent additional usage costs in CPU usage, program (code) memory size, and data memory size, above the base case shown above. CPU measurements are approximate, based on capturing elapsed timer measurements from the test harness. All measurements are made from independent test cases enabling one module or option at a time, which may not take into account interaction between modules; for example, the compiler may be able to identify additional optimization opportunities if more than one of the cases below are enabled simultaneously, or the additional computations may cause additional CPU cycles for register moves that are not required when the same modules are enabled separately.

Module

Option

CPU usage
(cycles)

Size (bytes)

Conditions

Code

Data

Dead-time compensation

Per-phase

+66

+309

+28

XC16 1.60 -O2, 33C (dsPIC33CK256MP508)

Flux control

Equation-based, FW+MTPA disabled

+115

+816

+60

XC16 1.60 -O2, 33C (dsPIC33CK256MP508), full-saliency forced on

Flux control

Equation-based, FW enabled

+407

+1191

+60

XC16 1.60 -O2, 33C (dsPIC33CK256MP508), full-saliency forced on

Flux control

Equation-based, MTPA enabled

+256

+954

+60

XC16 1.60 -O2, 33C (dsPIC33CK256MP508), full-saliency forced on

Flux control

Equation-based, FW+MTPA enabled

+531

+1293

+60

XC16 1.60 -O2, 33C (dsPIC33CK256MP508), full-saliency forced on

6.6.6. Usage statistics for MCAF R7

dsPIC33EP256MC506

Statistic

MCAF R7, XC16 2.00 -O1

MCAF R7, XC16 2.00 -O2

Program memory (bytes)

Excluding X2Cscope

19569

21063

X2Cscope module

11787

11787

Total

31356

32850

Data memory (bytes)

Excluding X2Cscope

1534

1534

X2Cscope module

5376

5376

Total

6910

6910

CPU ISR usage (approximate number of cycles, and percentage at 70 MIPS, 20 kHz ISR)

Worst-case

2574 (73.5%)

2546 (72.7%)

99.9% percentile

2552 (72.9%)

2523 (72.1%)

dsPIC33CK256MP508

Statistic

MCAF R7, XC16 2.00

MCAF R7, XC16 1.70

MCAF R7, XC16 1.60

-O1

-O2

-O1

-O2

-O1

-O2

Program memory (bytes)

Excluding X2Cscope

18630

20055

18636

19374

18621

19353

X2Cscope module

11703

11703

11703

11703

11703

11703

Total

30333

31758

30339

31077

30324

31056

Data memory (bytes)

Excluding X2Cscope

1534

1534

1588

1588

1588

1588

X2Cscope module

5378

5378

5378

5378

5378

5378

Total

6912

6912

6966

6966

6966

6966

CPU ISR usage (approximate number of cycles, and percentage at 100 MIPS, 20 kHz ISR)

Worst-case

2470 (49.4%)

2504 (50.1%)

2332 (46.6%)

2273 (45.5%)

2322 (46.4%)

2276 (45.5%)

99.9% percentile

2457 (49.1%)

2481 (49.6%)

2314 (46.3%)

2252 (45.0%)

2307 (46.1%)

2255 (45.1%)

dsPIC33CK64MC105

Statistic

MCAF R7, XC16 2.00 -O1

MCAF R7, XC16 2.00 -O2

Program memory (bytes)

Excluding X2Cscope

24513

26049

X2Cscope module

11703

11703

Total

36216

37752

Data memory (bytes)

Excluding X2Cscope

1536

1536

X2Cscope module

5378

5378

Total

6914

6914

CPU ISR usage (approximate number of cycles, and percentage at 100 MIPS, 20 kHz ISR)

Worst-case

2405 (48.1%)

2503 (50.1%)

99.9% percentile

2391 (47.8%)

2470 (49.4%)

Algorithm options and variants — these represent additional usage costs in CPU usage, program (code) memory size, and data memory size, above the base case shown above. CPU measurements are approximate, based on capturing elapsed timer measurements from the test harness. All measurements are made from independent test cases enabling one module or option at a time, which may not take into account interaction between modules; for example, the compiler may be able to identify additional optimization opportunities if more than one of the cases below are enabled simultaneously, or the additional computations may cause additional CPU cycles for register moves that are not required when the same modules are enabled separately.

Module

Option

CPU usage
(cycles)

Size (bytes)

Conditions

Code

Data

Current measurement

Single-channel

+200

+2136

+56

XC16 2.00 -O2, 33C (dsPIC33CK256MP508)

Current measurement

Triple-channel

+54

+357

+10

XC16 2.00 -O2, 33C (dsPIC33CK256MP508)

Dynamic current limit

Simple

+74

+501

+30

XC16 2.00 -O2, 33C (dsPIC33CK256MP508)

Zero-Speed / Maximum Torque (ZS/MT)

ZS/MT standalone estimator

-342

-516

+10

XC16 2.00 -O2, 33C (dsPIC33CK256MP508)

Zero-Speed / Maximum Torque (ZS/MT)

Binary hard-switch hybrid estimator

+340

+2727

+128

XC16 2.00 -O2, 33C (dsPIC33CK256MP508)

6.6.7. Changes between MCAF revisions

The apparent decrease in ISR usage between MCAF R3 and R4 should not be taken as conclusive. Microchip staff have performed similar tests where the CPU usage time has increased slightly from MCAF R3 to MCAF R4; we are aware of the issue and are investigating more reliable methods to compare CPU usage between MCAF revisions under controlled conditions.

MCAF R6 and R7 have each increased CPU usage slightly, compared to MCAF R5. Microchip staff is investigating causes and potential ways to reduce CPU usage in future MCAF revisions.